Alloy 800H/800HT® / UNS N08810 & N08811 / W.Nr. 1.4958 & 1.4959

Description

Alloy 800H/800HT® are two individual solid solution strengthened, iron-nickel-chromium alloys. They are typically offered as one, dual certified alloy, meeting the chemical composition requirements of both alloys. The principle difference between alloys 800H and 800HT® is the restricted aluminum and titanium content in 800HT®, which results in higher creep and stress rupture properties. Both alloy 800H and 800HT® are generally considered to be superior to the base alloy 800 (UNS N08800) because of greater creep and stress rupture properties and a more restrictive C wt% range. Alloy 800H limits the C wt% from just 0.1% max in base alloy 800 to a 0.5% to 0.1% range. Alloy 800HT® further controls this by limiting the C wt% to 0.6% to 0.1%. There are also limitations on the grain size for alloy 800 H/HT® that are not in place for alloy 800.

Why Alloy 800H/HT Performs Exceptionally in High-Temperature Applications
Read our Alloy Insights blog post

Industries and Applications

Alloy 800H/800HT® is frequently used in applications that involve long-term exposure to elevated temperatures where resistance to oxidation, carburization and other types of elevated temperature corrosion is required. Heat treatment and power generation are two common industries where alloy 800 H/HT® is used. Typical applications include superheater and reheater tubing, headers, pigtails, outlet manifolds and sheathing for heating elements. Pressure vessels and vessel components constructed from 800H and 800HT® are approved under the ASME Boiler and Pressure Vessel Code, Section VIII, Division 1.

Resistance to Corrosion

The high nickel and chromium contents in alloy 800H/800HT® results in excellent resistance to oxidation, carburization and sulfidation. The high nickel content also increases the resistance to nitriding, although resistance could be lower than other alloys containing a higher percentage of nickel, such as alloy 600. Alloy 800H/800HT® has excellent resistance to nitric acid at concentrations up to 70% largely due to the chromium content. The alloy has good resistance to organic media like formic, acetic and propionic acids.

Fabrication and Heat Treatment

Hot-working temperatures should be between 1600°F and 2200°F with heavy forming to be performed at temperatures above 1850°F. No forming should be performed between 1200°F and 1600°F and preheating of tools and dies to 500°F is suggested to avoid chill. Cooling after hot working should be as quick as possible, avoiding extensive time at temperatures between 1000°F and 1400°F. Cold working should be performed on material in the annealed condition. Depending on the amount of strain induced by cold work during fabrication, an additional stress relieving or annealing heat treatment may be necessary. Because excessive grain growth can negatively affect mechanical properties, care must be taken in selecting an annealing temperature and time at temperature for the process. If material is to be deformed more than 20% and a final anneal is desired, fine-grain material should be considered for the starting stock. Stress relief is performed between 1000°F and 1600°F and should be at temperature for 1 hour per inch of material or for a minimum of 1½ hours at 1600°F, whichever is greater. Recrystallization anneal is achieved at temperatures between 2100°F and 2200°F.

Common Trade Names:

INCOLOY® alloy 800HT®

INCOLOY® and 800HT® are registered trademark of the Special Metals Corporation group of companies.

Chemical Composition (%)

(Fe) Iron 39.5 min
(Ni) Nickel 30.0 to 35.0
(Cr) Chromium 19.0 to 23.0
(Mn) Manganese 1.5 max
(Si) Silicon 1.0 max
(Cu) Copper 0.75 max
(Al) Aluminum 0.15 to 0.60
(Ti) Titanium 0.15 to 0.60
(C) Carbon 0.06 to 0.10
(P) Phosphorus 0.045 max
(S) Sulfur 0.015 max
Other Al + Ti = 0.85 to 1.20

Applicable Specifications*

Form ASTM ASME
Bar1 B408, B5641 SB408, SB5641
Seamless Pipe2 B407 SB407
Welded Pipe3 B514 SB514

* EN10204-3.1 applies to all product forms.
1Applies to pipe ≥3.500″. Size tolerance on this material is +0.125″/-0.000″.
2ASTM grain size 5 or courser per ASTM E112.
3X-Ray per ASME Section VIII, Division 1, #UW-51 for pipe ≥6.000″.

Alloy 800H/HT® Frequently Asked Questions

Alloy 800H and 800HT® are iron‑nickel‑chromium alloys specifically engineered for prolonged service at elevated temperatures. They are commonly used in heat treatment, power generation, and chemical processing applications where resistance to oxidation, carburization, and high‑temperature strength are critical. Read our Alloy Insights blog post to learn more.

Both alloys share a similar iron‑nickel‑chromium base composition and elevated carbon content compared to standard Alloy 800, which improves high‑temperature mechanical properties. Alloy 800HT® differs by having restricted aluminum and titanium content, which enhances its strength, stability, and performance in extreme heat environments. Many suppliers offer dual‑certified 800H/HT® to provide flexibility for code‑required applications.

Alloy 800H/HT® maintains excellent creep resistance and stress rupture strength due to its controlled grain size and optimized chemistry. These properties allow the material to withstand prolonged mechanical stress at elevated temperatures without deformation, making it superior to standard Alloy 800 for high‑heat service.

Alloy 800H/HT® provides strong resistance to oxidation, carburization, and sulfidation in high‑temperature environments. It also resists nitric acid concentrations up to 70% and offers good resistance to organic acids such as formic, acetic, and propionic acids, broadening its use in chemical processing applications.

Yes. Alloy 800H/HT® is approved under the ASME Boiler and Pressure Vessel Code (Section VIII, Division 1), making it suitable for pressure vessels and other critical components that operate under high temperature and stress conditions.

Typical applications include superheater and reheater tubing, headers, pigtails, outlet manifolds, heating‑element sheathing, and other components used in heat treatment furnaces and power generation systems. Its strength and stability also make it a trusted choice for pressure vessels and high‑temperature chemical processing equipment.

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The information shown on this page is intended to be used as a guide and may be revised at any time without prior notice. The information is believed to be reliable and accurate, however Corrosion Materials does not make any warranty or assume any legal liability with respect to the accuracy, completeness or usefulness of the information.